Results 1 to 7 of 7

Thread: Piston scared

  1. #1
    Join Date
    Dec 2009
    Posts
    24

    Default Piston scared

    Was driving around hay field the other day and our 1997 polaris indy trail touring with a 488 fan cooled motor quite running. Brought it in garage and did a compression test on one cylinder had 30#s and the other had 110#. Took the head off and found the piston to be scored. Not sure of where to go from here. Can we hone the cylinder or can it be resleved??? Probally went farther than we should have with this, but seems pretty easy and we enjoy doing this kinda stuff. Any thoughts.

  2. #2
    Join Date
    Dec 2009
    Location
    Hallock MN. 20 miles south of Canada - 10 miles east of ND.
    Posts
    854

    Default

    Any idea on why your piston became frightened to begin with? I would have to believe there are about 9000 488 jugs for sale on any Pol related website. They made the things for about 20 years. You would be better off getting a used one rather than begin the process of fixing your trashed one.

  3. #3
    Join Date
    Dec 2009
    Location
    Houghton Lake, MI
    Posts
    643

    Default

    You can fix it easily. You will first have to remove the aluminum from the cylinder walls with miratic acid. Then hone them. After the repair you will need to determine why it scored. Check your carbs for blockage.

  4. #4
    Join Date
    Dec 2009
    Location
    Phoenix, AZ (Displaced Yooper with family connections in Houghton, Ontonagon & Marquette counties.)
    Posts
    1,779

    Default

    Quote Originally Posted by grub View Post
    Any idea on why your piston became frightened to begin with? …
    Darn, grub, ya 'beet' me 'two' it!

  5. #5
    Join Date
    Dec 2009
    Location
    Hallock MN. 20 miles south of Canada - 10 miles east of ND.
    Posts
    854

    Default

    Quote Originally Posted by frnash View Post
    Darn, grub, ya 'beet' me 'two' it!
    That doesn't happen 2 often.

  6. #6
    Join Date
    Dec 2009
    Location
    clarkston/harrison
    Posts
    1,217

    Default

    I think it was running scared!

  7. #7
    Join Date
    Dec 2009
    Location
    Buchanan, MI
    Posts
    753

    Default

    A pick of the piston and cylinder would be very helpful. Depends on which side was scored as to what the problem might be. But I would suspect dirty carbs so make sure to clean them good and new gas when you get it back together.....which side went down anyways??..how was your fan belt, and does your fan spin free??

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  

» Adsense

» May 2013

S M T W T F S
28 29 30 1 2 3 4
5 6 7 8 9 10 11
12 13 14 15 16 17 18
19 20 21 22 23 24 25
26 27 28 29 30 31 1

» Stats

Members: 17,398
Threads: 23,252
Posts: 237,950

» Online Users: 49

6 members and 43 guests
Most users ever online was 533, 01-23-2012 at 02:10 PM.

» Today's Birthdays

None
Powered by vBadvanced CMPS v4.1.2